Manufacturing engineering and technology /

Title:

Manufacturing engineering and technology /

Author:

Kalpakjian, Serope, 1928-

Format:

Book

Institution:

Wentworth Institute of Technology

Contents:

Machine generated contents note: I.1.What is Manufacturing? -- I.2.Product Design and Concurrent Engineering -- I.3.Design for Manufacture, Assembly, Disassembly, and Service -- I.4.Green Design and Manufacturing -- I.5.Selection of Materials -- I.6.Selection of Manufacturing Processes -- I.7.Computer-integrated Manufacturing -- I.8.Quality Assurance and Total Quality Management -- I.9.Lean Production and Agile Manufacturing -- I.10.Manufacturing Costs and Global Competition -- I.11.Trends in Manufacturing -- pt. I Fundamentals of Materials: Behavior and Manufacturing Properties -- 1.The Structure of Metals -- 1.1.Introduction -- 1.2.Types of Atomic Bonds -- 1.3.The Crystal Structure of Metals -- 1.4.Deformation and Strength of Single Crystals -- 1.5.Grains and Grain Boundaries -- 1.6.Plastic Deformation of Polycrystalline Metals -- 1.7.Recovery, Recrystallization, and Grain Growth -- 1.8.Cold, Warm, and Hot Working -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 2.Mechanical Behavior, Testing, and Manufacturing Properties of Materials -- 2.1.Introduction -- 2.2.Tension -- 2.3.Compression -- 2.4.Torsion -- 2.5.Bending (Flexure) -- 2.6.Hardness -- 2.7.Fatigue -- 2.8.Creep -- 2.9.Impact -- 2.10.Failure and Fracture of Materials -- 2.11.Residual Stresses -- 2.12.Work, Heat, and Temperature -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 3.Physical Properties of Materials -- 3.1.Introduction -- 3.2.Density -- 3.3.Melting Point -- 3.4.Specific Heat -- 3.5.Thermal Conductivity -- 3.6.Thermal Expansion -- 3.7.Electrical, Magnetic, and Optical Properties -- 3.8.Corrosion Resistance -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 4.Metal Alloys: Their Structure and Strengthening by Heat Treatment -- 4.1.Introduction -- 4.2.Structure of Alloys -- 4.3.Phase Diagrams -- 4.4.The Iron-carbon System -- 4.5.The Iron-iron-carbide Phase Diagram and the Development of Microstructures in Steels -- 4.6.Cast Irons -- 4.7.Heat Treatment of Ferrous Alloys -- 4.8.Hardenability of Ferrous Alloys -- 4.9.Heat Treatment of Nonferrous Alloys and Stainless Steels -- 4.10.Case Hardening -- 4.11.Annealing -- 4.12.Heat-treating Furnaces and Equipment -- 4.13.Design Considerations for Heat Treating -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 5.Ferrous Metals and Alloys: Production, General Properties, and Applications -- 5.1.Introduction -- 5.2.Production of Iron and Steel -- 5.3.Casting of Ingots -- 5.4.Continuous Casting -- 5.5.Carbon and Alloy Steels -- 5.6.Stainless Steels -- 5.7.Tool and Die Steels -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 6.Nonferrous Metals and Alloys: Production, General Properties, and Applications -- 6.1.Introduction -- 6.2.Aluminum and Aluminum Alloys -- 6.3.Magnesium and Magnesium Alloys -- 6.4.Copper and Copper Alloys -- 6.5.Nickel and Nickel Alloys -- 6.6.Superalloys -- 6.7.Titanium-and Titanium Alloys -- 6.8.Refractory Metals and Alloys -- 6.9.Beryllium -- 6.10.Zirconium -- 6.11.Low-melting Alloys -- 6.12.Precious Metals -- 6.13.Shape-memory Alloys (Smart Materials) -- 6.14.Amorphous Alloys (Metallic Glasses) -- 6.15.Metal Foams -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 7.Polymers: Structure, General Properties, and Applications -- 7.1.Introduction -- 7.2.The Structure of Polymers -- 7.3.Thermoplastics -- 7.4.Thermosetting Plastics -- 7.5.Additives in Plastics -- 7.6.General Properties and Applications of Thermoplastics -- 7.7.General Properties and Applications of Thermosetting Plastics -- 7.8.Biodegradable Plastics -- 7.9.Elastomers (Rubbers) -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 8.Ceramics, Glass, Graphite, Diamond, and Nanomaterials: Structure, General Properties, and Applications -- 8.1.Introduction -- 8.2.The Structure of Ceramics -- 8.3.General Properties and Applications of Ceramics -- 8.4.Glasses -- 8.5.Glass Ceramics -- 8.6.Graphite -- 8.7.Diamond -- 8.8.Nanomaterials -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 9.Composite Materials: Structure, General Properties, and Applications -- 9.1.Introduction -- 9.2.The Structure of Reinforced Plastics -- 9.3.Properties of Reinforced Plastics -- 9.4.Applications of Reinforced Plastics -- 9.5.Metal-matrix Composites -- 9.6.Ceramic-matrix Composites -- 9.7.Other Composites -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- pt. II Metal-casting Processes and Equipment -- 10.Fundamentals of Metal Casting -- 10.1.Introduction -- 10.2.Solidification of Metals -- 10.3.Fluid Flow -- 10.4.Fluidity of Molten Metal -- 10.5.Heat Transfer -- 10.6.Defects -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 11.Metal-casting Processes and Equipment -- 11.1.Introduction -- 11.2.Expendable-mold, Permanent-pattern Casting Processes -- 11.3.Expendable-mold, Expendable-pattern Casting Processes -- 11.4.Permanent-mold Casting Processes -- 11.5.Casting Techniques for Single-crystal Components -- 11.6.Rapid Solidification -- 11.7.Inspection of Castings -- 11.8.Melting Practice and Furnaces -- 11.9.Foundries and Foundry Automation -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 12.Metal Casting: Design, Materials, and Economics -- 12.1.Introduction -- 12.2.Design Considerations in Casting -- 12.3.Casting Alloys -- 12.4.Economics of Casting -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- pt. III Forming and Shaping Processes and Equipment -- 13.Metal-rolling Processes and Equipment -- 13.1.Introduction -- 13.2.The Flat-rolling Process -- 13.3.Flat-rolling Practice -- 13.4.Rolling Mills -- 13.5.Various Rolling Processes and Mills -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 14.Metal-forging Processes and Equipment -- 14.1.Introduction -- 14.2.Open-die Forging -- 14.3.Impression-die and Closed-die Forging -- 14.4.Various Forging Operations -- 14.5.Forgeability of Metals; Forging Defects -- 14.6.Die Design, Die Materials, and Lubrication -- 14.7.Die-manufacturing Methods and Die Failure -- 14.8.Forging Machines -- 14.9.Economics of Forging -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 15.Metal Extrusion and Drawing Processes and Equipment -- 15.1.Introduction -- 15.2.The Extrusion Process -- 15.3.Hot Extrusion -- 15.4.Cold Extrusion -- 15.5.Extrusion Defects -- 15.6.Design Considerations -- 15.7.Extrusion Equipment -- 15.8.The Drawing Process -- 15.9.Drawing Practice -- 15.10.Drawing Defects and Residual Stresses -- 15.11.Drawing Equipment -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 16.Sheet-metal Forming Processes and Equipment -- 16.1.Introduction -- 16.2.Shearing -- 16.3.Sheet-metal Characteristics and Formability -- 16.4.Formability Tests for Sheet Metals -- 16.5.Bending Sheets, Plates, and Tubes -- 16.6.Miscellaneous Bending and Related Forming Operations -- 16.7.Deep Drawing -- 16.8.Rubber Forming and Hydroforming -- 16.9.Spinning -- 16.10.Superplastic Forming -- 16.11.Hot Stamping -- 16.12.Specialized Forming Processes -- 16.13.Manufacturing of Metal Honeycomb Structures -- 16.14.Design Considerations in Sheet-metal Forming -- 16.15.Equipment for Sheet-metal Forming -- 16.16.Economics of Sheet-forming Operations -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 17.Powder Metal Processes and Equipment -- 17.1.Introduction -- 17.2.Production of Metal Powders -- 17.3.Compaction of Metal Powders -- 17.4.Sintering -- 17.5.Secondary and Finishing Operations -- 17.6.Design Considerations -- 17.7.Economics of Powder Metallurgy -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 18.Ceramics, Glasses, and Superconductors: Processing and Equipment -- 18.1.Introduction -- 18.2.Shaping Ceramics -- 18.3.Forming and Shaping of Glass -- 18.4.Techniques for Strengthening and Annealing Glass -- 18.5.Design Considerations for Ceramics and Glasses -- 18.6.Processing of Superconductors -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 19.Plastics and Composite Materials: Forming and Shaping -- 19.1.Introduction -- 19.2.Extrusion -- 19.3.Injection Molding -- 19.4.Blow Molding -- 19.5.Rotational Molding -- 19.6.Thermoforming -- 19.7.Compression Molding -- 19.8.Transfer Molding -- 19.9.Casting -- 19.10.Foam Molding -- 19.11.Cold Forming and Solid-phase Forming -- 19.12.Processing Elastomers -- 19.13.Processing Polymer-matrix Composites -- 19.14.Processing Metal-matrix and Ceramic-matrix Composites --

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